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Twin-Shaft Cutting Technology

Twin Shaft Shredder — Low-Speed, High-Torque Mobile Units

All five UPSEN mobile shredders use twin-shaft cutting: shaft speed up to 45 r/min, reducer torque from 160,000 to 400,000 N·m, and HARDOX 500 or NM 500 tooling. Rated throughput runs from 15 t/h on wood waste to 200 t/h on C&D debris.

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Shaft diameter
Ø680 / Ø860 mm

Ø730 mm knife disc on 2 models

Reducer torque
160,000–400,000 N·m

Model dependent

Shaft speed
0–45 r/min

Low speed, high torque

Tooling
HARDOX 500 / NM 500

Wear-plate cutters

How Twin-Shaft Cutting Works

The principle is slow rotation with a large turning moment, not a fast strike. That is what lets the machine take bulky, mixed and metal-bearing feed that is not suitable for a crusher.

1
Two shafts carry the cutters

The cutting element is a shaft — Ø680 × 1550 mm on the UMS250 and T-MS250, Ø860 × 2500 mm on the UMS950 — or a 2000 mm spindle carrying Ø730 mm knife discs on the UMS750 and UFS750.

2
Torque does the work

The gear reducer supplies 160,000 to 400,000 N·m. High torque at low speed is what keeps a bulky feed moving instead of stalling.

3
Speed stays low

Shaft speed is 0-40 r/min on the UMS250, 0-42 r/min on the UMS750 and 0-45 r/min on the UMS950, UFS750 and T-MS250. Low rotational speed means the cutters meet the material rather than striking it.

4
Output is a screen decision

The machine does not set the final size — the screen configuration does. Change the screen to change the fraction, then an over-belt magnet removes ferrous metal from what comes off the belt.

Twin Shaft Geometry and Torque by Model

Shaft or knife-disc size, cutting speed, reducer torque, tooling and operating weight. Capacity by material is on the industrial waste shredder page.

ModelMountCutting elementSpeedReducer torqueToolingWeight
UMS250TrackedShaft Ø680 × 1550 mm0-40 r/min160,000 N·mHARDOX 500 / NM50018,000 kg
UMS750TrackedKnife disc Ø730, spindle 2000 mm0-42 r/min240,000 N·mHARDOX 500 (NM500)28,000 kg
UMS950TrackedShaft Ø860 × 2500 mm0-45 r/min400,000 N·mHARDOX 50049,000 kg
UFS750TrackedKnife disc Ø730, spindle 2000 mm0-45 r/min240,000 N·mHARDOX 500 (NM500)24,000 kg
T-MS250WheeledShaft Ø680 × 1550 mm0-45 r/min160,000 N·mNM 50019,000 kg

UMS250 and T-MS250 share the same shaft and reducer; the difference is the undercarriage — steel tracks versus four car tyres and a 13 × 2.4 × 3.2 m transport size.

When Twin-Shaft Is the Right Choice

Four signals that the stream belongs in a shredder rather than a crusher.

1
Bulky

Feed that will not enter a jaw opening without pre-cutting: timber, pallets, bales, large mouldings, domestic bulky waste.

2
Tough rather than brittle

Fibrous, springy or mixed material that a compression crusher cannot grip. Wood, biomass, carpet, cable-bearing scrap.

3
Metal-bearing

Mixed C&D and scrap with ferrous contamination. The magnet recovers the steel after the cut instead of the crusher stalling on it.

4
Mixed and variable

Streams that change composition shift by shift. A shredder reduces to a recyclable fraction; grading to a specification is done downstream by a screener.

Twin Shaft Shredder — FAQ

Shaft, torque and tooling questions from specification engineers

What is a twin shaft shredder?+

A shredder that reduces material with two shafts carrying cutters, turning slowly with high torque rather than striking the feed at speed. Every UPSEN mobile shredder — UMS250, UMS750, UMS950, UFS750 and T-MS250 — uses this principle. It is also described as a double shaft shredder.

What torque and shaft size do these models use?+

Shaft size is Ø680 × 1550 mm on the UMS250 and T-MS250, and Ø860 × 2500 mm on the UMS950; the UMS750 and UFS750 run Ø730 mm knife discs on a 2000 mm spindle. Reducer torque is 160,000 N·m (UMS250, T-MS250), 240,000 N·m (UMS750, UFS750) and 400,000 N·m (UMS950).

At what speed does a twin shaft shredder run?+

0-40 r/min on the UMS250, 0-42 r/min on the UMS750 and 0-45 r/min on the UMS950, UFS750 and T-MS250. Low speed is what allows the high torque to be applied without the wear that high-speed impact produces.

What are the cutters made of?+

HARDOX 500 / NM 500 wear plate on the UMS250, UMS750 and UFS750, HARDOX 500 on the UMS950 and NM 500 on the T-MS250.

Is a twin shaft shredder right for concrete and rock?+

No. Twin-shaft shredding suits bulky, tough and metal-bearing waste. Hard rock, reinforced concrete and asphalt are reduced by compression or impact — use a mobile jaw or impact crusher for those, and a shredder where the stream is timber, MSW, cable-bearing scrap or mixed C&D.

Can a twin shaft shredder handle metal?+

On the UMS950 it is rated 25-30 t/h on scrap metal. An optional over-belt magnet recovers ferrous metal from the output before the product is stockpiled.

How much does a twin shaft shredder cost?+

Price depends on model, screen configuration, magnet and drive option, and destination. Send the material and the output size you need and we return a configured quotation.

Which shaft and torque do you need?

Send the material, the bulkiest item and the output size. We map it to a shaft and torque rating and return a configured quotation.

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